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PostPosted: Mon Apr 21, 2008 8:15 pm 
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Joined: Sun Apr 20, 2008 5:46 pm
Posts: 54
Location: Winchester ,Virginia , United States
Hello this is my first post :P
I have been a model railroader for almost 50 years and and electronic tech for 40. I have built many computers and soldered many components to PC boards using resin core solder and solid solder with resin paste, mainly because the acid core solder is highly corrosive to copper clad PC Boards.
I was wondering why you have chosen acid based flux to build your switches?
Do you wash the switches after finishing the basic construction to rid it of the corrosive effects of acid to the copper clad ties? Having had many years of soldering electronics myself I wondered if you have ever tried resin for flux or do you have better luck using the acid core due to cold solder problems?

The main reason I ask this is I have more than 20 "1"lb spools of both flux core 60/40 and solid Sn63 silver solder .031 Dia. and about 20 cans of resin flux . Will these solders work or have you had problems with this type solder?
Thanks :?: :D

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NARROW Gauge MINDED
and Proud of it !!


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PostPosted: Mon Apr 21, 2008 9:49 pm 
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Joined: Fri May 07, 2004 11:22 pm
Posts: 311
Location: Port Dover, Ontario
(!empty($user->lang['QUOTE'])) ? $user->lang['QUOTE'] : ucwords(strtolower(str_replace('_', ' ', 'QUOTE'))):
I was wondering why you have chosen acid based flux to build your switches?


This is a question that comes up often. The short answer is to use any method you are comfortable with. The goal is to get a solid mechanical bond between the PC board ties and the rail. Any combination of flux/solder can be used.

For modelers new to soldering, it can be much easier to get good results using an aggressive acid base flux and thin solder similar to what we include in our kits and sell on the site. An acid based flux will quickly clean the rail and the tie when it is heated, and solder will flow easily onto the base of the rail creating a good mechanical bond.

Typically with electronics soldering acid based fluxes are avoided as they can cause corrosion over time. With turnout construction we are not relying on the solder bond to provide reliable electrical conductivity, rather we are trying to get a reliable mechanical bond. Unlike a circuit board with electronic components on it a completed turnout can be aggressively cleaned with a stiff brass brush removing the majority of the flux. The turnout can also be cleaned with soapy water, further removing traces of the flux. The turnout is then painted, shielding any remaining flux from oxygen, eliminating its ability to corrode.

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Cheers!

Tim Warris
Fast Tracks
http://www.fast-tracks.net
service@fast-tracks.net


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PostPosted: Mon Apr 21, 2008 11:07 pm 
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Joined: Sun Apr 20, 2008 5:46 pm
Posts: 54
Location: Winchester ,Virginia , United States
Thank for your quick reply!!!
Now all I need do is wait for my orders to arrive
and start building my new Duel Gauge Turnouts. :P

P.S I really like your web site it goes beyond any Model
Railroading Manufacturing or private web site I've found :mrgreen:

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NARROW Gauge MINDED
and Proud of it !!


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